The
PelletSave is a highly advanced and cost-effective central dosing
system for multi-ingredient combinations of raw materials for plastic
plants.
By means of a unique designated central mechanical dosing structure,
combined with sophisticated control software, PelletSave is able
to prepare the required weighed batch and to convey it separately
to each of the plant's processing machine, according to each
specific job requirement.
System Features and Advantages
A total solution for the dosing and mixing of main materials,
easily adapted to any plant, either injection-molding or extrusion,
big or small, for any number of ingredients and processing
machines.
Significant saving in initial installation
costs, when compared to existing conventional central or local
dosing/mixing systems.
No limit to the number of ingredients in each mixture, or
the number of consumers (final data should be supplied
when ordering the system).
High dosing accuracy and good blending (equivalent
to that of conventional batch-blender), yet less expensive and
more convenient for operation.
Sophisticated software controls the formulation,
mixture preparation and designation.
No need for manual interference (opening/closing
valves, changing hoses, cleaning residues of previous mixture
etc.) when switching to new job with different mixture composite.
Easy and reliable central data collection as
regard to the total consumed and wasted materials for each processing
machine and specific job.
Mechanically simple and robust, with few moving
parts compared to conventional systems (central or local).
The combination with and
allows management monitoring of the dosing systems, cutting Masterbatch
(additives) costs as well as collecting, reporting, processing,
analyzing, scheduling, and displaying real-time information.
General Configuration
The system is composed of the following sub-systems (see schematic
system's layout):
Raw materials intermediate bins (One for each anticipated ingredient)
- these bins are automatically fed from raw materials storage
silos by means of vacuum conveying system and loaders (supplied
either by the customer or LIAD)
Central weighing, dosing and blending
unit - prepares the required
mixed batch for each specific machine and job.
Designation unit and mixed materials
buffer bins - a conveyor
conveys the prepared mixture from the mixing chamber into the required
buffer bins, one for each processing machine (Injection or extrusion),
from which the mixture is conveyed to the machine itself by means
of vacuum conveying system and loaders (supplied either by the
customer or LIAD).
Central controller – controls the complete system operation,
as well as collecting the data concerning the consumed materials
and jobs.
and
allows management monitoring of the dosing systems, cutting Masterbatch
(additives) costs as well as collecting, reporting, processing,
analyzing, scheduling, and displaying real-time information.
