The
PelletSave is a highly advanced and
cost-effective central dosing system for multi-ingredient combinations
of raw materials for plastic plants.
By means of a unique designated central mechanical dosing structure,
combined with sophisticated control software, PelletSave
is able to prepare the required weighed batch and to convey it separately
to each of the plant's processing machine, according to each specific
job requirement.
System Features and Advantages
A total solution for the dosing and mixing of main materials,
easily adapted to any plant, either injection-molding or extrusion,
big or small, for any number of ingredients and processing machines.
Significant saving in initial installation costs, when compared
to existing conventional central or local dosing/mixing systems.
No limit to the number of ingredients in each mixture, or the
number of consumers (final data should be supplied when ordering
the system).
High dosing accuracy and good blending (equivalent to that
of conventional batch-blender), yet less expensive and more convenient
for operation.
Sophisticated software controls the formulation, mixture preparation
and designation.
No need for manual interference (opening/closing valves, changing
hoses, cleaning residues of previous mixture etc.) when switching
to new job with different mixture composite.
Easy and reliable central data collection as regard to the
total consumed and wasted materials for each processing machine
and specific job.
Mechanically simple and robust, with few moving parts compared
to conventional systems (central or local).
The combination with
and allows
management monitoring of the dosing systems, cutting Masterbatch
(additives) costs as well as collecting, reporting, processing,
analyzing, scheduling, and displaying real-time information.
General Configuration
The system is composed of the following sub-systems (see schematic
system's layout):
Raw materials intermediate bins (One for each
anticipated ingredient) - these bins are automatically fed from
raw materials storage silos by means of vacuum conveying system
and loaders (supplied either by the customer or LIAD)
Central weighing, dosing and blending unit
- prepares the required mixed batch for each specific machine
and job.
Designation unit and mixed materials buffer bins
- a conveyor conveys the prepared mixture from the mixing chamber
into the required buffer bins, one for each processing machine
(Injection or extrusion), from which the mixture is conveyed to
the machine itself by means of vacuum conveying system and loaders
(supplied either by the customer or LIAD).
Central controller – controls the complete
system operation, as well as collecting the data concerning the
consumed materials and jobs.
and 
allows
management monitoring of the dosing systems, cutting Masterbatch
(additives) costs as well as collecting, reporting, processing,
analyzing, scheduling, and displaying real-time information.
